• pick to light system, warehouse picking equipment, order picking

    Pick2Pallet LED Light System

    Innovative Order Picking Solution
    Improve productivity and reduce picking errors by using put-to-light technology to visually reinforce product placement
  • Increase Picking Accuracy

    While batch picking orders can boost productivity up to 20% over single order picking it can also increase the risk of pick errors caused by placing product on the wrong customer order. The Pick2Pallet LED Light System is designed to help reduce picking errors by using LED technology to visually reinforce correct product place for order fulfillment. Pick2Pallet maximizes productivity by directing operators to the desired customer pallet, enabling them to quickly move to the next pick with confidence.


Big Payoffs From Small Improvements

Between additional shipping charges for returns and unrealized income from overfilled orders, the cost of mis-picks can quickly add up in high throughput order picking applications. To illustrate the importance of pick accuracy, compare a sample warehouse operating at 99% accuracy before and after Pick2Pallet.

  Without Pick2Pallet

 With Pick2Pallet*

Cases Picked Per Week   1,000,000  1,000,000
Pick Accuracy  99%  99.25%
Weekly Misplaced Cases  10,000  7,500
 Annual Misplaced Cases  520,000  390,000
 Cost Per Error  $10  $10
 Annual Mis-Pick Cost  $5,200,000  $3,900,000
 Potential Annual Savings  $1,300,000
*Assume pick accuracy up to 25%. Retail grocery application.


Pick2Pallet Features and Benefits

  • pick2pallet, pallet jack

    Long Lasting LED Lights

    LED lights embedded in the forks include a life expectancy of +20,000 hours. Removable light covers simplify maintenance and provide easy access.
  • Pallet Jack, Pick 2 Pallet

    IP65 Protection to Electronics

    Durable light kits embedded in the forks feature IP65 protection to electronics for reliable performance in wet and cold storage applications.
  • pick2pallet, pallet jack

    Standard Pallet Compatibility

    Best pallet positioning visibility when using plastic cone leg pallets. Wood pallets also provide adequate light.

Compatible Forklift Models

  • 2nd level order picking
    Pair the Pick2Pallet LED Light System with the following lift trucks to take your productivity to the next level:

    + 8410 End Rider Pallet Truck
    + 8510 Center Rider Pallet Truck
    + 8720 2nd Level Order Picker

    Every Raymond Pallet Jack delivers outstanding operator comfort and optimum performance for order picking applications and long distance transport tasks.

Interested In Learning More? Let's Talk!

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  • Optimization Before Automation

    The era of automation is here, ready to keep your business productive and competitive. But organizations need to rethink before they retool. Prior to the introduction of any automated system, your warehouse and processes should first be analyzed and optimized. We can help lay the groundwork for a successful implementation by presenting our Lean Management System and evaluating different aspects of your operation, including labor utilization and operator productivity, size and type of your lift truck fleet, and traffic patterns and bottlenecks in your workflow.